CRTSⅡ无砟轨道板养护研究及有限元模拟

对无砟轨道制板养护中的养护制度、测点分布、管道布置进行了深入研究,应用大型有限元分析软件ANSYS对温度场进行仿真模拟,并将结果与实测数据进行了对比分析。结果表明,该文建立的有限元模型可以较为精确地模拟实际温度场。     

钛合金大型环件热辗扩成形中的力能参数研究

准确确定辗扩力和辗扩力矩(统称为力能参数)是大型环件热辗扩模具设计和设备选择的重要依据。采用热力耦合三维弹塑性显式有限元法,从变形区当量形状参数角度,研究并揭示了工艺参数对钛合金大型环件热辗扩成形中力能参数的影响效应。结果表明:增大驱动辊转速n_1或环件初始温度T_0均有利于力能参数的减小和环件咬入变形区。     

送粉激光熔覆温度场数值分析

在ANSYS平台上,建立了瞬态三维送粉激光熔覆熔池温度场的物理模型,对在特种钢材34CrNiMo为基材上进行Ni基粉末激光熔覆的过程进行了数值模拟.使用生死单元法来模拟熔覆粉末在熔池形成前后与熔池的交互作用,计算出了激光熔覆熔池的自由表面形状、熔池温度场.计算所得熔池截面形状与试验熔池截面形状基本吻合,证明所建立的瞬态三维激光熔覆熔池温度场的物理模型是正确合理的.     

一种难加工材料的斜角切削过程的数值模拟

参数化建模在仿真切削过程中是行之有效的方法。通过接口设计,系统实现了在Marc中对斜角切削方式的参数化建模。基于金属切削理论和有限元分析原理。借助于有限元方法及材料弹塑性变形理论。针对斜角切削方式,通过建立几何模型、材料模型、刀屑摩擦模型、热控模型和切屑分离准则,采用有限元分析软件Marc,对一种难加工材料的切削过程进行数值模拟,得到在不同切削条件下的切削区应力场、温度场。通过对数值模拟后切削力的结果与实验得到的数据进行比较,验证了所建模型的合理性。     

不同接触摩擦系数下热压缩形变不均匀性的有限元模拟研究

利用DEFORM-3D对一种油井管用钢在试样两端接触摩擦系数为0.1、0.2、0.3、0.4、0.5条件下1000℃以0.1s-1进行50%热压缩变形过程进行了有限元模拟,并对试样1/2、1/4 YZ剖面Y、Z方向应变场分布进行分析。结果表明,随接触摩擦系数的增大,鼓肚现象增强,形变不均匀性增大;不同剖面及方向条件下形变不均匀性差异显著,1/2 YZ剖面Z方向形变不均匀性最大,1/4 YZ剖面Y方向形变不均匀性最小。     

Analysis of the cross-wedge rolling process of toothed shafts made from 2618 aluminium alloy

The paper presents the results of a thermo-mechanical analysis of the rolling two stepped shafts. One of the shafts has a toothed step with skew teeth, while the other has a worm winding in the shape of a trapezoidal screw. The shape of the rolling tools resembles that of the tools used in the Roto-Flo rolling method; yet unlike in Roto-Flo, the shafts are hot-rolled and no centres are used to stabilize the position of the workpiece during the forming process. For the calculations made with use of the DEFORM-3D process simulation system it has been assumed that the rolled shafts are made from 2618 aluminium alloy. As a result of the calculations made, it has been found that the toothed stepped shafts can be formed in one pass by means of the cross rolling process. Additionally, the temperature and strain distribution in the rolled product have been determined as well as some data concerning the forces which are necessary for the rolling process have been obtained.     

Finite element simulation of rod and wire continuous rolling

This paper discusses the application of several techniques involved in the development of the 3D finite element (FE) models of rod and wire continuous rolling process. The FE models are implemented into the FE-program MSC.Marc and used to investigate the thermal and mechanical behavior of billet during the rolling process. All nonlinear equations included in the models are solved by the static and dynamic procedures, respectively. Data transfer technique is proposed to keep the continuity of simulation results. And the computational time of static procedure is significantly reduced by using a rigid pushing body. In all models, the constant time step method and the auto time step method are respectively used to define time step for the solution of equations. Simulation results of the models with different time step methods are compared. And comparison between calculated values and measured ones of the temperature at the surface of billet shows the validity of the FE models.     

厚壁混凝土箱梁施工过程中的温度应力分析研究

由于在施工过程中厚壁混凝土箱梁产生的温度应力比较大,因此有必要对厚壁混凝土箱梁的温度应力进行分析研究.应用大型有限元分析程序ANSYS对兰州新城黄河大桥3#块箱梁混凝土施工过程中的温度场进行分析,并与测试结果进行了对比,结果表明,建立的有限元模型可以较好的仿真实际混凝土温度场.最后,对温度应力进行了仿真分析,提出了建议,可以为厚壁混凝土箱梁的施工提供参考依据.     

钢-铝石墨半固态铸轧复合的数值模拟

铸轧区的温度分布直接影响着铸轧过程的稳定性和复合板材的质量.针对实验室复合板半固态铸轧试验的特点建立了数学模型,采用有限元法对钢-铝石墨半固态铸轧复合过程的热流耦合问题进行了数值模拟计算,分析了不同浇注温度和铸轧速度下熔池内温度场变化的情况.模拟结果表明,当浇注温度为620℃,铸轧速度在0.6～0.8 m/min的范围内可保证铸轧稳定进行,此结论与试验数据相吻合.该模型可以有效预测凝固前沿位置,为半固态铸轧复合工艺的进一步研究和钢-铝石墨复合板的数字化生产提供了依据.     

钢索塔纵向加劲肋参数研究

结合实际工程,以有限元理论为基础,利用斜拉桥最大悬臂状态索塔所承受的索力,建立钢索塔板壳有限元模型,用只受拉杆单元模拟斜拉索.利用钢索塔的板壳有限元模型,分析钢索塔的纵向加劲肋的间距、厚度、宽度对钢索塔第一类稳定的影响,得到肋板参数的合理取值.     

Simulation of tube forming process in mannesmann mill

The finite element method (FEM) is used for simulation of the tube piercing process in Mannesmann mill. The numerical model is described with taking into consideration thermal phenomena in metal during forming. The simulated results visualize dynamic distributions of mean stresses, temperature, velocity and shear stresses, especially inside the workpiece. On the basis of the basic parameters, the phenomenon in the piercing process is analyzed. The model is verified by comparing the values of calculated force parameters of the piercing process and those measured in laboratory conditions.     

基于ANSYS Workbench及APDL的鼓式制动蹄有限元分析

根据某鼓式制动器制动蹄的实体模型,运用ANSYS Workbench建立其三维有限元模型.通过对其实际工作情况的分析,在销孔处进行适当约束,在滚轮孔内壁上施加合理的促动力.为了较为真实的模拟其所受的正压力及相应摩擦力,在ANSYS Workbench环境下引入APDL语言,得到了制动蹄的应力场分布,此方法可方便快速的实...     

Numerical simulation of non-destructive testing of stainless steel composites plate by infrared thermography

The non-destructive testing (NDT) of debonding in stainless steel composites plate (SSCP) is performed by infrared thermography, finite element analysis (FEA) software ANSYS is taken as the simulative tool, and 2D simulative model has been set up to investigate effect of the thickness of coating and/or substrate on the detectibility of debonging in SSCPs. Two parameters, namely the maximum defect temperature difference and defect appearing index, are defined to evaluate the detectivity of defects, and their computational methods and formulas are given respectively. The preliminary changing tendency of the maximum defect temperature difference and defect appearing index with the thickness of coating and/or substrate is found by numerical simulation.     

Study on bending conditions of plate in coil box

In a coil box between the roughing and finishing stands on a hot strip mill, a problem has been encountered that the entry region of the plate touches the bending rolls and deforms. As a result, the defective coil occurs. The condition of plate bending, which forms a new deformation feature in coiling, is analyzed. In this paper, the authors focus on the research of the effects of coiling parameters, such as the thickness of plate, roll speed and feeding speed of plate in coil box, and on specific plate bending. A finite element method is developed to simulate this coiling process. Based on numerical simulation, the effects of the coiling parameters on the mechanics and deformation of the bending plate are obtained. Numerical simulation tests have verified the validity of the developed model.     

预应力连续梁的仿真计算

介绍一种利用大型有限元软件Ansys对预应力桥梁上部结构进行三维仿真计算与分析的有效方法，并以某大型桥梁工程为例，结合其实际对预应力桥梁进行仿真计算，列出部分的计算结果并作简要分析，可为同类桥梁的仿真分析提供技术参考。     

刚性悬索加劲钢桁梁桥施工阶段力学性能(英文)

采用空间有限元方法对刚性悬索加劲钢桁梁桥的施工全过程进行了仿真分析,通过变化边界条件与施加节点强制位移分别模拟结构体系转换和内力调整,采用释放纵梁一端的纵向刚度来模拟纵梁长圆孔的影响,对比了6种主要工况下结构的内力和位移.分析结果表明:通过体系转化和内力调整,能有效地使刚性悬索与钢桁梁共同受力;横、纵向内力调整能使结构的中边桁与中边跨的内力差异减小到5%以内;在纵梁两端设置长圆孔能有效避免其过早参与纵向受力,仅使整体结构的内力与挠度增加10%左右,但使得纵梁与横梁的最大组合压应力分别从-271.1、-505.8 MPa降低到-63.0、-178.0 MPa,小于材料的容许应力210 MPa.     

钢桥面铺装混合料三轴重复加载试验变形特性

为了研究钢桥面铺装材料的高温变形特性及其车辙预估方法,针对MA及SMA两种钢桥面铺装混合料,采用三轴重复加载试验评价其高温性能,并根据试验结果,通过多元线性回归得到材料的非线性计算模型参数,使用ABAQUS有限元软件,模拟三轴试验过程,将计算变形与实测变形相比较。发现两种混合料高温变形发展规律以及对不同荷载条件的响应方式不同,SMA具有优异的高温抗变形能力;有限元模拟的误差约为10%。分析结果表明:采用三轴重复加载试验和多元线性回归确定材料的非线性计算模型参数的方法可靠,模型参数可用于沥青桥面铺装的车辙变形预估。     

Analyse of warm surface rolling on the grooved steel axle

Warm surface rolling is a working process between room temperature and re-crystallization temperature. With warm surface rolling of steel grade 45 grooved axle, its fatigue lifespan was measured by the endurance bending test. The influence of surface rolling reduction on the axle fatigue life period was experimentally studied at different surface rolling temperatures. The experimental results show that the fatigue life of the steel axles can be significantly improved by the warm surface rolling process. The optimum rolling reductions for the maximum fatigue life at different warm surface rolling temperatures were explored. The microstructures of the steel axles were analyzed. The surface strength improved by refining grains after the warm surface rolling was calculated by the Hall-Petch model. These research achievements could be also valuable to the relevant works.     

海底隧道大体积混凝土温度场及温度应力有限元分析

大体积混凝土的温度裂缝与混凝土的温度场和温度应力分布关系密切。重点探讨了应用有限元法求解大体积混凝土温度场和温度应力发展过程的模拟方法。以厦门南港海隧道为例,提出了大体积混凝土温度应力方程,编制了大体积混凝土温度场和温度应力计算程序。研究结果表明,采用有限元可以模拟大体积混凝土在温度场作用下的应力发展过程,计算结果符合混凝土浇筑过程中的温度应力分布规律。     

Numerical Simulation of Coupled Thermo-mechanical Behavior of a Cylinder Billet during Hot-forging Process

IntroductionInhotforging,variationanddistributiol1oftemperatureplayveryimportantroIeinviewofthermalstressesorthermalstrainaswe1lasthemateria1properties.MechanicaldefOrmationcangenerateheatbyfrictionalslidingand/ordissipatiOI1ofplasticwork.Theboundaryconditionfortemperatureismodifiedbythechangeinmaterialshape.Dietemperatureusuallyislowerthanworkpiecetemperatureandthisfactresultsindiechilling.Itsignificantlyaffectsthetemperatureoftheworkpiecea11d,consequently,alterstheflowstress.Whenthedieisr…