汽车发动机液压悬置研究方法探讨

发动机液压悬置是非线性很强的隔振元件，其动特性因激振频率和激振振幅的改变而改变。试验分析和理论研究是研究液压悬置的两种基本方法。文中通过分析典型液压悬置的结构特征，全面总结液压悬置的试验方法、理论模型和优化设计方法等方面的研究现状，分析了将试验研究和理论分析相结合、采用系统参数识别方法对液压悬置进行研究的可行性，并探讨了最优试验设汁准则。     

发动机悬置系统极限强度与模态分析

为了校核某悬置系统是否满足性能要求,采用有限元技术对其进行极限强度分析,得到了其在垂向跳动工况、紧急制动工况和紧急转弯工况时的应力分布,均在其材料屈服范围之内。再对其进行模态分析,分析表明其前三阶模态频率均高于发动机的二阶点火激振频率,因此该悬置系统能够满足强度和模态设计要求。     

汽车发动机扭振谐值的计算研究

讨论了汽车发动机扭振激励谐值与离散付里叶变换的关系，分析计算了示功图测试和缸内模拟计算各种因素对计算激励谐值的影响。给出了发动机扭振激励谐值的计算结果，并计算分析了多缸发动机翻倒激振转矩的激励谐值，为汽车发动机悬置系统和高性能、高转速发动机辅助平衡机构设计提供了激振数据。     

基于频率配置和解耦率的某客车悬置系统优化设计

建立某款中型客车动力总成悬置系统6自由度模型;以系统固有频率的合理配置和解耦率为目标函数建立悬置系统的优化设计模型,并对悬置系统进行优化设计;通过对动力总成施加发动机激振力的振动响应结果对比,表明对该悬置系统的优化有效、可行。     

汽车发动机磁流变悬置隔振效果试验评估

在采用四端参数法对加速度振级落差模型进行理论推导及分析的基础上,提出了以可测量、易操作的加速度振级落差对悬置系统的隔振效果进行试验评估。汽车发动机分别采用橡胶悬置及磁流变悬置,对采集得到的动态激振力数据进行了自功率谱函数估计,对振动加速度数据进行了频谱分析,并根据加速度频谱中二阶主频处的数据对悬置系统进行了评估。结果显示,磁流变悬置不仅被动隔振效果的评估结果优于橡胶悬置,而且发动机低速段采用较大电流、高速段采用小电流的控制策略使得隔振效果更好。     

关于某动力总成悬置支架的优化设计

本文针对某动力总成悬置系统NVH性能道路试验中,全油门缓加速工况受发动机频率激振影响,某悬置主动侧支架发生共振,导致在260Hz左右产生车内结构噪声的情况,采用hypermech-nastran有限元软件建立该悬置支架的有限元模型对其模态进行分析,并根据模态分析结果对该悬置支架设计优化。最后通过道路试验结果验证悬置支架结构设计优化的正确性,可使整车在全油门缓加速工况260Hz附近的振动和车内噪声明显降低。     

汽车发动机液阻悬置动特性仿真与实验分析

本文总结了发动机悬置系统的隔振要求和常用的悬置元件动特性评价参数，指出了悬置元件为满足高、低频隔振要求而产生的设计上的矛盾和困难。通过激振实验方法测试了液阻悬置元件及其橡胶主簧的动刚度和阻尼特性。对一种轿车动力总成液阻悬置建立了集总参数的力学和数学模型，进行了动特性仿真，并与实验测试结果进行了对比分析，表明该模型对液阻悬置的低频动特性分析很有效，在高频段也可以预测液阻悬置开始发生动态硬化的频率，对于液阻悬置产品的设计和改进具有指导意义。     

发动机悬置系统研究与优化设计

正悬置系统作为车辆动力总成的重要部件系统,在保证车内振动和噪声有效可控的同时,也是车辆可靠性和安全性的重要保障。本文以微型车为原型,建立发动机悬置数学模型,汽车在行驶过程中,发动机正常激励下,对可能影响车辆NVH性能的因素进行研究和优化。一、发动机悬置系统分类和结构组成1.橡胶悬置最初,动力总成不是经弹性元件,而是直接用螺栓刚性     

发动机悬置装置的新发展

发动机悬置又称作发动机支承,它的主要作用是将发动机柔性地支承在车身(或底盘)上,以减少发动机传给车身的振动和噪声。近年来,随着主动控制式发动机悬置的采用,可以说发动机悬置装置有了新的发展。 一、弹性元件式发动机悬置(图1)     

基于MIGA的动力总成悬置系统优化设计

针对某款动力总成悬置系统隔振性能较差的问题,对该悬置系统进行了分析与优化。建立了悬置系统的动力学仿真模型,通过系统模态和解耦率评价隔振性能。采用多岛遗传算法,以解耦率、系统模态为优化目标和约束进行集成优化设计。优化后,主要激振方向的解耦率由86.4%提高到91.46%,主要激振方向模态的最小间隔为4.13 Hz。在显著提高悬置系统隔振性能的同时可满足动力总成布置空间需求。     

用MATLAB计算发动机悬置系统的固有频率和主振型

介绍了计算发动机橡胶悬置系统固有频率和主振型的过程,利用MATLAB编程并验证程序的正确性。通过程序的运行,能快速获得悬置振动系统的固有特性,为设计人员判断悬置系统是否会发生共振提供理论依据,也为进一步分析系统的响应打下了必要的基础。     

Application of Sensitivity Analysis to the Development of High Performance Adaptive Hydraulic Engine Mounts

Summary In this paper, the sensitivity analysis is applied to the development of high performance adaptive hydraulic mounts. The analysis allows us to select the most effective design parameters for tuning an adaptive mount to different road and engine conditions. It is shown that in the low frequency road excitation, the upper chamber compliance and inertia of the fluid column in the inertia track are the most influential properties in changing the dynamic stiffness of the hydraulic mount. These properties for the high frequency engine excitations are the upper compliance and the inertia of the fluid column of the decoupler. For tuning the adaptive mount to different road and engine excitation, a global optimization technique is used to find the magnitude of the adjusting parameters to minimize objective functions in low and high frequency excitations. The results indicate significant improvement over conventional hydraulic mounts. It is further shown that when the upper compliance is used as the adjusting parameter, a simple on-off control which is triggered by the engine revolution and vehicle speed is sufficient for tuning the adaptive mount.     

Application of Sensitivity Analysis to the Development of High Performance Adaptive Hydraulic Engine Mounts

Summary In this paper, the sensitivity analysis is applied to the development of high performance adaptive hydraulic mounts. The analysis allows us to select the most effective design parameters for tuning an adaptive mount to different road and engine conditions. It is shown that in the low frequency road excitation, the upper chamber compliance and inertia of the fluid column in the inertia track are the most influential properties in changing the dynamic stiffness of the hydraulic mount. These properties for the high frequency engine excitations are the upper compliance and the inertia of the fluid column of the decoupler. For tuning the adaptive mount to different road and engine excitation, a global optimization technique is used to find the magnitude of the adjusting parameters to minimize objective functions in low and high frequency excitations. The results indicate significant improvement over conventional hydraulic mounts. It is further shown that when the upper compliance is used as the adjusting parameter, a simple on-off control which is triggered by the engine revolution and vehicle speed is sufficient for tuning the adaptive mount.     

Vibration Control of a Passenger Vehicle Utilizing a Semi-Active ER Engine Mount

This paper presents vibration control of a passenger vehicle using an electronically controllable electro-rheological (ER) engine mount. A mixed-mode ER engine mount operating under the flow and shear modes is devised and manufactured. After establishing the dynamic model of the proposed ER engine mount, both field-dependent displacement transmissibility and dynamic stiffness of the ER engine mount are empirically evaluated. The ER engine mount is then incorporated with a full-vehicle model in order to investigate vibration control performance at the driver's seat position. The governing equation of motion of the full-vehicle model is formulated by considering engine excitation force, followed by designing a skyhook controller to attenuate unwanted vibration. The controller is implemented through a hardware-in-the-loop simulation (HILS), and control responses such as acceleration level at idle speed are evaluated in the frequency and time domains.     

Vibration Control of a Passenger Vehicle Utilizing a Semi-Active ER Engine Mount

This paper presents vibration control of a passenger vehicle using an electronically controllable electro-rheological (ER) engine mount. A mixed-mode ER engine mount operating under the flow and shear modes is devised and manufactured. After establishing the dynamic model of the proposed ER engine mount, both field-dependent displacement transmissibility and dynamic stiffness of the ER engine mount are empirically evaluated. The ER engine mount is then incorporated with a full-vehicle model in order to investigate vibration control performance at the driver's seat position. The governing equation of motion of the full-vehicle model is formulated by considering engine excitation force, followed by designing a skyhook controller to attenuate unwanted vibration. The controller is implemented through a hardware-in-the-loop simulation (HILS), and control responses such as acceleration level at idle speed are evaluated in the frequency and time domains.     

发动机液压悬置低频模型参数识别方法的研究

根据悬置低频振动模型,提出了基于DE算法的发动机液压悬置模型识别方法,由简单的低频正弦激振试验直接估计模型的关键参数值,完成模型的参数识别。基于上述理论和试验相结合的模型识别方法可以代替组件试验,识别结果可直接用于复杂结构悬置元件的动特性预测和整车NVH性能研究。     

汽车发动机主动悬置模糊PID控制策略研究

应用模糊控制算法对发动机悬置主动控制系统进行了研究,为主动悬置系统设计了一种混合型模糊PID控制器。系统隔振性能仿真结果表明,采用模糊PID控制的主动悬置可以有效降低发动机振动向车身的传递。     

半主动控制惯性通道式液力悬置开发

介绍了一种惯性通道半主动控制式液力悬置的设计开发。该液力悬置不改变橡胶主簧刚度和液体黏度,随发动机转速变化,由步进电机控制旋转阀的旋转角度,改变惯性通道的工作段(各段具有不同的长度),从而改变液力悬置的动态特性,使发动机—悬置系统的振动传递率最小。装车试验表明,所设计悬置具有较好的宽频带减振隔振性能。     

基于CATIA和ANSYS的6缸曲轴有限元模态分析

柴油发动机使用的曲轴,是一个结构复杂的弹性连续体,曲轴的振动特性对整个发动机的NVH有重大的影响。采用三维设计软件CATIAV5对某系列曲轴进行了三维设计,然后利用有限元分析软件ANSYS,对发动机曲轴进行模态分析,得到了该型号曲轴的固有频率和振型,为发动机曲轴的振动分析计算和有限元分析计算提供了一定的参考,缩短了开发时间,降低了研发费用。