金属再结晶组织模拟及实验对比研究

金属再结晶过程计算机组织模拟,可以仿真实验中观测不到的组织演变细节,得到定量的特征参数,预报退火后的材料性能,指导热处理工艺设计。构建一个新的静态再结晶MC Potts模拟模型,并以1060铝合金为研究对象,进行再结晶模拟与实验对比研究。结果表明,1060铝合金表现出明显的再结晶特征,得到了近似等轴晶组织;新模型模拟的再结晶形核位置、组织形貌与实验结果一致,组织演变过程也与实验结果基本一致,但模拟的再结晶等轴晶与实验近似等轴晶不完全一致,模拟的再结晶速度也低于实验结果。     

Vacuum Brazing of TiAl Based Alloy with 40Cr Steel

IntroductionRecently,the Ti Al based alloy has emerged asone of the structural materials with good prospectsin space,aviation,automotive and power genera-tion industries owing to their unique high- tempera-ture properties such as high specific strength andmodulus,good creep and oxidation resistance[1～3 ] .It has become well known for its excellent perfor-mance in turbine blades and engine valves for hightemperature service.These Ti Al made parts areconventionally jointed to the main body of…     

废气再循环(EGR)冷却器钎焊工艺试验研究

本文研究了影响镍基钎料钎焊不锈钢接头性能的主要工艺参数。测量了不同条件下钎焊接头的拉伸强度 ,经对试验结果分析表明 :钎焊温度对接头的强度影响最大 ,保温时间次之 ,加热速率影响较小 ;最佳的工艺参数为 :钎焊温度 1 1 0 0℃ ,保温时间 1 0 min,加热速率 8℃ /min- 1。     

模具钢表面真空钎焊WC涂层的研究

采用真空钎焊技术,在5CrMnMo模具钢表面钎焊不同含量的WC/Co基及WC/N i基涂层.通过SEM观察涂层的组织、形态,同时对涂层进行硬度及热疲劳试验,结果表明钎焊涂层与基体金属之间实现了冶金结合,涂层中无裂纹、气孔等缺陷,其表面硬度高于母材基体,试件的热疲劳性能符合使用要求.     

6005A铝合金焊接接头的腐蚀行为

采用浸泡试验和电化学方法研究了6005A铝合金焊接接头在不同介质环境中的腐蚀行为,采用光学显微镜、扫描电子显微镜、电子能谱分析了焊缝微观组织和成分的变化．结果表明,由于ER5356焊丝Mg含量较高,致使焊缝中Mg含量高于母材,因此焊缝耐蚀性能低于母材;在浸泡试验中焊缝发生均匀腐蚀,表面呈多孔形貌,其对光线的反射明显弱于仅发生点蚀的母材,表现出焊缝发黑的现象;焊接接头在0．1MNaCl、0．1MNa2SO4和0．1MNaNO3溶液中的腐蚀速度为VNaCl〉VNa2SO4〉VNaNO3.     

Monte carlo model in metal recrystallization simulation

Some new advices are proposed for Monte Carlo model of recrystallization annealing simulation, including an additional recovery process, a new stored energy distribution, a more advanced nucleation model and a conversion probability of site orientation. Then a Monte Carlo model is established absorbing the above improvements, and used to isothermal annealing simulation of 1060 pure aluminum cold-rolled sheet. For contrast, a recrystallization annealing experiment of 1060 pure aluminum is carried out at the same time. The results show that the 1060 aluminum alloy in the annealing experiment produces obvious recrystallization, and the grain morphology of recrystallization is similar to isometric. The new model can effectively simulate the nonhomogeneous nucleation process and the microstructure evolution of 1060 industrial pure aluminum in annealing, and the simulated recrystallization kinetics curve is similar to the theoretical curve. The Avrami exponent coincides with the experimental result but is lower than the theoretical value of 2. As the Monte Carlo model does not consider the preferential growth orientation, some simulated results are not completely consistent with that from experiments.     

纵向冲击下高速列车车体承载极限数值模拟

进行了高速列车车体6005A-T6、6082A-T6铝合金的静态拉伸和动态压缩试验，识别了0.001~2 500 s-1应变率范围内2种铝合金的材料应变率效应，建立了对应的Johnson-Cook本构模型；构建了高速列车典型车辆的显式动力分析模型，完成了刚性墙冲击车体过程仿真，研究了车钩稳态载荷、冲击速度、加载方式对车体承载极限的影响；分析了高速列车一号车和二号车车体在冲击载荷下的变形演化，通过应力变化临界点确定了车体的承载极限，并对列车在更高能量配置模式下的车体承载性能进行了验证。研究结果表明:在0.001~2 500 s-1应变率范围内，6005A-T6和6082A-T6铝合金应变率敏感系数分别为2.9×10-3和8.5×10-3，应变率效应不明显；纵向动态冲击载荷下，应变率强化对铝合金车体结构承载力影响不明显，惯性效应是其承载能力高于静态极限的主要原因；纵向冲击载荷从车钩位置传递时，一号车和二号车车体的动态承载力水平显著高于车体许用静态压缩载荷；冲击载荷下的车体结构承载力可为高速列车碰撞各界面能量分布问题中吸能元件平台力取值提供上界；可适当考虑提高车体许用压缩载荷以扩大列车端部吸能部件力学参数设计域，以满足更苛刻需求下的列车被动安全性能。      

中空球形氢氧化铝粉体的煅烧动力学分析

以硫酸铝为原料,尿素为沉淀剂,在一定的醇水比例及水热条件下,经过一定的干燥处理之后,得到了中空球形的氢氧化铝粉体.采用SEM、XRD测试和TG-DSC分析对粉体的微观结构及热分解和晶型转变过程进行了研究.利用Popescu法[1]和Doyle-Ozawa法[2]分析了粉体的煅烧动力学.分析结果表明:由Popescu法确定了样品煅烧过程的机理函数的积分形式为g(a)=[1-(1-a)1/3]2,属于D3模型,是球形对称的三维扩散过程.该过程的活化能E a=175.123 kJ/mol,指前因子A=1.877×109~1.711×1010,用Doyle-Ozawa法计算出该过程的活化能E a=167.677 kJ/mol.由上述两种方法的分析结果可以得知:不同的分析方法对同一个动力学过程的分析结果基本保持在误差允许范围之内(ΔE=E1-E2<10 kJ/mol).     

Purification effects of C2Cl6 on A00 aluminum

The effects of several fluxes on purification, microstructures and properties of A00 aluminum have been studied. The experimental results and analyses indicate that many cracks and large porosities exist in the surface film above the melt purified by C₂Cl₆ and that the film is floc and mostly composed of Al₂O₃ and pure aluminum, which carries many carbon particles and AlCl₃ not fully volatilized. And then over 50% (mass fraction) of the all-melting residue is pure aluminum, which is one of the major reasons for high melting loss. Moreover, because of a mass of gas bubbles and a state of seethe, there are many inclusions which size is under 10 ??m in the microstructure of A00 aluminum purified with C₂Cl₆ or fluxes containing C₂Cl₆. With this purifying method, the aluminum crystal grains are extended along the radius that was observed firstly and the average crystal size of A00 aluminum are about 100?C150 ??m. In addition, small size inclusions have little affected on tensile strength and micro inclusions under 10 ??m have little affected on elongation.     

Research on Electron Beam Welding of in situ TiB_(2p)/ZL101 Composite

AbstractElectron beam welding of in situ TiB2p reinforced aluminum composites was studied.The results show that no obvious pores or cracks is presented in the weld seam.The grains in the weld seam are remarkably refined and TiB2 particles distribute much more homogeneously than that in base metal.The hardness values of fusion zone and heat affected zone(HAZ)are both increased in comparison with that of base metal.There are no interface reactions between TiB2 particle and Al matrix.This results supply the evidence that the novel TiB2p reinforced aluminum composites can be well joined with the electron beam welding.     

金属再结晶Monte Carlo Potts模拟新模型

基于金属再结晶理论和实验基础,对现有再结晶Monte Carlo Potts模型中形核模型、储存能分布描述、结点再取向转换概率公式进行改进,建立了二维再结晶Monte Carlo Potts模型,并将之应用于高纯铝冷轧后等温再结晶退火过程模拟。结果表明,新模型有效地模拟了再结晶非均匀形核、新晶粒生长等微观组织演变过程,模拟的形核顺序、形核率曲线与再结晶理论、实验结果一致,再结晶动力学曲线与JAMK理论一致,Avrami指数nav小于理论预测值2,与实验结果一致。     

滨海公路辽河特大桥引桥5×40m连续箱梁设计

结合滨海公路辽河特大桥引桥5×40m连续箱梁施工图设计过程,简要介绍了5×40m现浇连续箱梁的构造特点和结构分析,阐述了其主要设计思路和方法。     

Research on electron beam welding of in situ TiB<Subscript>2p</Subscript>/ZL101 composite

Electron beam welding of in situ TiB_2p reinforced aluminum composites was studied. The results show that no obvious pores or cracks is presented in the weld seam. The grains in the weld seam are remarkably refined and TiB₂ particles distribute much more homogeneously than that in base metal. The hardness values of fusion zone and heat affected zone (HAZ) are both increased in comparison with that of base metal. There are no interface reactions between TiB₂ particle and Al matrix. This results supply the evidence that the novel TiB_2p reinforced aluminum composites can be well joined with the electron beam welding.     

大跨度地锚式悬索桥模型设计制作与试验

以大连南部滨海大道工程主桥主跨径为460 m的悬索桥为工程背景,基于相似性原理,采用铝合金、细钢丝、细钢丝绳、锚枪、铆钉、方钢管等材料和工具加工制作了1∶50的全桥模型.本模型铝合金杆件之间采用铆钉连接,弥补了以往焊接方法时工艺复杂的缺点,引入相似调整系数这一概念,解决了大缩尺模型配重大、加载困难的问题.静力加载试验结果表明,铆钉连接是可靠的,引入相似调整系数是合理的,该模型的成功制作完成将为后续试验提供基础,并将为实桥的施工提供可靠的实验依据.     

熔炉氧化镁除尘器系统设计

在现代高新技术中广泛应用的氧化镁晶体普遍采用电弧法熔炉冶炼,在冶炼过程中产生的烟尘必须进行除尘.论文设计了一个除尘器系统,主体采用新一代高效除尘设备——塑烧板除尘器,控制系统采用高性能PLC实现自动控制.该控制系统采用双机热备、通过RIO控制的结构,实现了对除尘器的合理完善控制.     

熔炉氧化镁除尘器系统设计

在现代高新技术中广泛应用的氧化镁晶体普遍采用电弧法熔炉冶炼,在冶炼过程中产生的烟尘必须进行除尘.论文设计了一个除尘器系统,主体采用新一代高效除尘设备--塑烧板除尘器,控制系统采用高性能PLC实现自动控制.该控制系统采用双机热备、通过RIO控制的结构,实现了对除尘器的合理完善控制.     

压电双晶片谐响应有限元模拟分析

利用ANSYS软件对压电双晶片进行谐响应模拟分析,得到压电双晶片的谐振频率为36000Hz,谐振振幅为0.512×10-5m.通过正交实验,分析比较出影响压电双晶片谐振频率及振幅的主要因素,得出了压电双晶片尺寸的优化组合,压电片尺寸参数为:20mm×6mm ×0.4mnm,基片尺寸为20mm×6mm×4mm.     

大跨软弱围岩隧道三岔口施工技术

结合扩建金华至温州高速铁路某双线隧道的修建情况,介绍了在大跨铁路隧道软弱围岩段横洞进主洞三岔口施工关键技术。即采用单侧小导坑（3m×3m）进入主洞洞身进行开挖,于主洞中线处达到拱顶高程,逐步扩挖至标准断面,并进行初期支护,再依次落底施工下台阶,直至全断面成型;交岔口段横洞设置10榀异形拱架及门架横梁,以保证施工安全,同时门架横梁作为主洞钢架落脚支撑。通过采取上述措施保证了洞室结构的整体稳定,有效避免了安全事故的发生。     

SiO2-Al2O3-MgO-F系玻璃陶瓷的等温析晶

应用光学显微镜(OM)和扫描电子显微镜(SEM)等技术,系统研究了SiO2-Al2O3-MgO-F系玻璃和玻璃陶瓷在等温条件下析晶组织转变和转变动力学.结果表明：针状云母晶体首先从玻璃体表面形核,然后以一维模式向玻璃体内部长大.根据John-Meehl-Avrami方程,得到玻璃转变的反应生长指数n为1,活化能A为276.97kJ/mol.     

Recycling of aluminum from fibre metal laminates

Recycling of aluminum alloy scrap obtained from delaminated fibre metal laminates (FMLs) was studied through high temperature refining in the presence of a salt flux. The aluminum alloy scrap contains approximately mass fraction w(Cu) = 4.4%, w(Mg) = 1.1% and w(Mn) = 0.6% (2024 aluminum alloy). The main objective of this research is to obtain a high metal yield, while maintaining its original alloy compositions. The work focuses on the metal yield and quality of recycled Al alloy under different refining conditions. The NaCl-KCl salt system was selected as the major components of flux in the Al alloy recycling. Two different flux compositions were employed at NaCl to KCl mass ratios of 44:56 and 70:30 respectively, based on either the eutectic composition, or the European preference. Different additives were introduced into the NaCl-KCl system to study the effect of flux component on recycling result. Although burning and oxidation loss of the alloying elements during re-melting and refining take place as the drawbacks of conventional refining process, the problems can be solved to a large extent by using an appropriate salt flux. Experimental results indicate that Mg in the alloy gets lost when adding cryolite in the NaCl-KCl salt system, though the metal yield can reach as high as 98%. However, by adding w(MgF₂) = 5% into the NaCl-KCl salt system (instead of using cryolite) all alloying elements were well controlled to its original composition with a metal yield of almost 98%.