Improvements of elevated temperature strength and creep resistance of Mg-12Zn-4Al based alloy with calcium addition

A series of Mg-12Zn-4Al-0.3Mn (ZA124) based alloys with additions of calcium have been prepared and their microstructure and properties have been investigated. The results show that Mg-12Zn-4Al-0.3Mn alloy consists of the ??-Mg matrix and block quasicrystal and exhibits excellent creep resistance compared to commonly used AZ91 alloy. A small amount of calcium addition to the ZA124 based alloys increased the yield strenghth at both ambient and elevated temperatures as well as creep resistance, although the ductility decreased slightly. Microanalysis indicated that the addition of calcium decreased the quasicrystalline phase and caused the formation of some lamellar precipitates of Al₂Mg₅Zn₂ with orthorhombic crystal structure. This Ca-containing Al₂Mg₅Zn₂ phase with high stability straddled the grain boundaries and strengthened grain boundaries by inhibiting crack propagation during creep tests at elevated temperature.     

Microstructure and hardness of Ni-xSi alloys

The microstructure and hardness of conventionally solidified Ni-xSi (x = 21.4%, 22%, 24%, 26%) alloys were investigated. The solidification microstructures of different Ni-Si alloys were observed by optical microscope (OM) and scanning electron microscope (SEM) and the phase composition was indentified under the help of energy dispersive X-ray (EDX) analysis. The macro- and micro-hardness of the Ni-Si alloys at room temperature were also examined. The experimental results indicated that both the microstructure and hardness closely depended on the Si content. Due to the vast formation of primary ??-Ni₃₁Si₁₂ phase, the hardness of Ni-26.0%Si alloy was significantly improved compared with that of Ni-21.4%Si eutectic alloy. However, the fracture toughness was greatly weakened simultaneously. The (?? ₁-Ni₃Si+??-Ni₃₁Si₁₂) lamellar eutectoid structure formed in the primary ??-Ni₃₁Si₁₂ phase exhibited better ductility than single ??-Ni₃₁Si₁₂ phase at the cost of relatively small hardness reduction.     

Hydrogen adsorption by woodceramics produced from biomass

Hydrogen adsorption characteristics of woodceramics, made from radiata pine wood fiber boards carbonized at 1 473K after impregnation with phenolic resin, with and without chemical treatment in an alkaline (KOH) or an acid (H₂SO₄) solution were investigated The hydrogen adsorption capacity is improved by chemical treatment. The chemical treatment by KOH improves the adsorption capacity more than by H₂SO₄. The improvement of the capacity level, in any solution, is dependent on the type of chemical in the solution and its concentration. The maximum hydrogen capacity measured at 93K is mass fraction about w(H) = 2% for the woodceramics after chemical treatment in a volume fraction ?? = 50% KOH solution, although that is about w(H) = 0.7% for one without chemical treatment. The microscopic condition of pores in the woodceramics is thought to vary after chemical treatment.     

Modified Nafion polymer electrolyte membranes by ��-ray irradiation used in direct methanol fuel cells

Modification of the commercial polymer electrolyte membrane (PEM) Nafion 117 by ??-ray irradiation to produce an improved proton exchange membrane for direct methanol fuel cells (DMFCs) was described. The Nafion 117 membrane was exposed under ??-ray irradiation circumstance with the irradiation doses from 10³ to 10⁵ Gy. Subsequently the properties of the membrane itself, in terms of swelling ratio, water uptake rate, proton conductivity and methanol permeability, together with the performance of its membrane electrode assembly (MEA) in DMFC were analyzed and contrasted with the untreated material. When the Nafion 117 membrane was exposed under ??-ray irradiation circumstance, the degradation and crosslinking reactions occurred at the same time. Specific scopes of the ??-ray irradiation dose may cause the membrane crosslinking, thus reduce the membrane swelling ratio and decrease the methanol crossover. By reducing the membrane swelling ratio and methanol permeation, the single DMFC with the modified Nafion 117 membrane produced reasonable power density performance as high as 32W/m² under 2mol/L methanol solution at room temperature.     

Recycling of aluminum from fibre metal laminates

Recycling of aluminum alloy scrap obtained from delaminated fibre metal laminates (FMLs) was studied through high temperature refining in the presence of a salt flux. The aluminum alloy scrap contains approximately mass fraction w(Cu) = 4.4%, w(Mg) = 1.1% and w(Mn) = 0.6% (2024 aluminum alloy). The main objective of this research is to obtain a high metal yield, while maintaining its original alloy compositions. The work focuses on the metal yield and quality of recycled Al alloy under different refining conditions. The NaCl-KCl salt system was selected as the major components of flux in the Al alloy recycling. Two different flux compositions were employed at NaCl to KCl mass ratios of 44:56 and 70:30 respectively, based on either the eutectic composition, or the European preference. Different additives were introduced into the NaCl-KCl system to study the effect of flux component on recycling result. Although burning and oxidation loss of the alloying elements during re-melting and refining take place as the drawbacks of conventional refining process, the problems can be solved to a large extent by using an appropriate salt flux. Experimental results indicate that Mg in the alloy gets lost when adding cryolite in the NaCl-KCl salt system, though the metal yield can reach as high as 98%. However, by adding w(MgF₂) = 5% into the NaCl-KCl salt system (instead of using cryolite) all alloying elements were well controlled to its original composition with a metal yield of almost 98%.     

Effect of La addition on electrochemical properties of amorphous LaMg11Zr+200Ni alloy

The effect of La addition on the structure and electrochemical properties of amorphous LaMg₁₁Zr+200Ni (LaMg₁₁Zr: Ni = 1: 2, m: m) hydrogen storage alloy prepared by mechanical alloying was investigated systematically. The results show that the alloys have an amorphous structure after 20 h ball-milling and the particles are significantly refined with the addition of La. The electrochemical tests indicate that the charging resistance of the alloy electrodes decreases with the addition of La. The maximum discharge capacity of the alloy electrodes increases with the increase of La addition, while the cyclic stability and high-rate discharge performance increase firstly and then decrease as the La content increases. When the mass fraction of La is up to 5%, the maximum discharge capacity after charging/discharging of 30 cycles of the alloy electrode is increased from 576.2 to 597.5 mA· h/g, and the capacity retention rate and high-rate dischargeability (HRD) of the alloy electrode are increased by 20.5% and 29.4% respectively compared with those of the alloy electrode without the La addition, exhibiting the best comprehensive electrochemical performances.     

Calculation on the solid solution forming enthalpies of Re-Mo-Ti gradient alloy in thermodynamics

The idea about preparation of Re-Mo-Ti alloy is put forward because of applications of Re and Mo-Re alloys in aerospace. Basing on the thermodynamics theory, the feasibility of developing a new high temperature alloy Re-Mo-Ti is investigated. The solid solution forming enthalpies of binary alloys Re-Ti, Mo-Ti and Mo-Re are calculated with the Miedema thermodynamics theory. The Miedema theory of binary alloy can be used in ternary alloy through Kohler model or Toop model. The calculated results show that the forming enthalpies of binary alloys Re-Ti, Ti-Mo and Re-Mo are negative, which indicates that binary alloys Re-Ti, Ti-Mo and Re-Mo can form solid solution in wider component area. The forming enthalpies of Re-Mo-Ti ternary alloy are still negative and smaller than those of binary alloys Re-Ti, Ti-Mo or Re-Mo, which indicates it is possible to form large solid solution graph area among ternary alloys of Ti, Mo, Re elements. It is feasible to develop a new high temperature material in thermodynamics, in this material Re-Mo-Ti solid solution as base phase, and the Ti₅Re₂₄ intermetallic compounds or interphase ω (Ti₄Mo₃) as strengthening phase.     

TiO2-CNTs/FeNi36激光熔覆复合涂层制备研究

采用激光熔覆技术制备了TiO2-CNTs/FeNi36复合涂层,研究了核壳式TiO2-CNTs增强体对激光熔覆复合涂层孔洞、微观结构和摩擦学性能的影响.结果 表明:核壳式TiO2-CNTs增强体的加入大大减小了复合涂层中孔洞数量和尺寸,有效抑制了涂层大孔洞的产生;增强体的加入没有改变因瓦合金基体物相组成,基体合金仍为[...     

Influence of soaking temperature on microstructure of multi-pass compression deformation for low carbon steels

The influence of soaking temperature on microstructure of high temperature multi-pass compression deformation for two low carbon steels (steel A: w _C = 0.032% and w _Mn = 0.25%; steel B: w _C = 0.165% and w _Mn = 0.38%) is studied on the thermal-mechanical simulator in order to rationalize the hot-rolling schedule of low-carbon steel and to promote the low-temperature heating technology. The results show that the microstructures of steel A are almost not affected by reducing soaking temperature, but the acicular ferrite forms in steel B when the soaking temperature is reduced from 1 200 to 1 170°C, due to its smaller initial austenite grain size according to recrystallization kinetics theory.     

Microstructure of hot-dip galvanized Zn-Al-Mg alloy coating

The microstructure of hot-dip galvanized Zn-11%Al-3%Mg-0.2%Si alloy coating was studied in this article. X-ray diffraction analysis revealed the coating is composed by Zn, Al and MgZn₂ phase. Optical microscope (OM) and scanning electron microscope (SEM) observations showed the coating is occupied by snowflake-like dendrite, double hexagonal organization and eutectic. The coating backbone was the dendrite considered to be a phase of hexagonal close-packed (HCP) structure judging form its morphology according to the crystal growth way in the coating. Transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS) researches on the dendrite suggested that an intermediate Zn-Al phase was formed at high temperature, then decomposed into a type of Zn-Al granular eutectoid after cooling down to room temperature, while the eutectoid Zn and Al had a certain crystallographic relationship. The coating solidification process and the grain crystal structure were discussed.     

Durability of concrete made with manganese slag as supplementary cementitious materials

This paper discusses mineral composition and pore microstructure characteristics of water-cooled manganese slag and its effects on durability of concrete. The Mn slag has an alveolate pore structure, and the ground Mn slag is characterized by multiangular shape which consists of α′-C₂S, C₃MS₂, CaO·MnO·2SiO₂ and C₂AS. Experimental results show that the Mn slag has potential hydraulic reactivity. Concrete made with Mn slag as supplementary cementitious materials (SCMs) exhibits very low strength loss and weight loss in the synthetic seawater corrosion and freezing-thawing cycle tests. The research provides useful reference for knowing about Mn slag and for applying Mn slag to improve the durability of concrete.     

Influence of Ca Element on Microstructure and Mechanical Properties of AZ61-1.2Y

The effects of Ca element on the microstructure and mechanical properties of AZ61-1.2Y alloy were investigated by microstructure observation, tensile tests and fracture analysis. The results show that, with the addition of Ca element, the microstructure of AZ61-1.2Y was obviously refined, high melting point Al2Ca intermetallic compound formed, and β-Mg17Al12 phase disappeared. With 1.0% Ca addition, the values of tensile strength at 25, 150 and 175 ℃ reached their maxima simultaneously, 225, 182, and 175 MP...     

Microscopic structure and property of double-electrode gas metal arc welding of AZ31B magnesium alloy

This paper focuses on the research on double-electrode gas metal arc welding(DE-GMAW) of AZ31 B magnesium alloy sheet with 2 mm thickness. During the welding process, stable hybrid arc of metal inert gas(MIG) and tungsten inert gas(TIG) is employed as welding heat source. Optical and electron microscopes are used to observe the microstructures of the weld joint. X-ray diffraction(XRD) and energy dispersive spectroscopy(EDS) are employed to identify the components in fusion zone. Microhardness is also tested. When the MIG current is 80 A, the perfect weld joint is obtained, though figures of fish scales are observed in all joints in the research. The fusion zone is formed by dendrites, where β-Mg17(Al, Zn)12is dispersed. The hardness in fusion zone and heat affected zone(HAZ) is lower than that in base metal(BM). The average Vickers hardness of fusion zone and HAZ is about 58 and 56 respectively, while the Vickers hardness of BM is about 63.     

Dry milling of the ultra-high-strength steel 30CrMnSiNi2A with coated carbide inserts

The ultra-high-strength steel (UHSS) plays an important role in the mechanical industry because of their special performances. The machinability of 30CrMnSiNi2A steel was studied in dry milling with two different coated tools in the present work. This paper introduced that 30CrMnSiNi2A steel was a kind of difficult-to-machine materials. The results showed that the cutting force components of feed direction and cutting width direction, i.e. F x and F y , increased slightly with increasing the cutting speed and feed rate. The values of axial force component F z were much larger than F x and F y , and increased obviously with increasing the milling speed. The workpiece surface had the minimum roughness at the cutting speed of 150 m/min. The physical vapor deposition (PVD) coated ((Ti, Al)N-TiN) insert was more suitable for machining 30CrMnSiNi2A steel than the chemical vapor deposition (CVD) coated (Ti(C, N)-Al 2 O 3 ) insert. Moreover, the main failure modes of PVD-coated insert were micro-chipping and coating spalling. The wear modes of CVD-coated insert were ploughing, coating spalling, and cratering. The serious adhesive wear and the abrasion with some adhesion were the main wear mechanism of PVD- and CVD-coated inserts, respectively.     

Safety Evaluation for Freeway Exit Ramp Based on Speed Consistency

Speed differential has direct relationship with road safety. Conventional speed consistency measures draw sample data from independent population that follows a normal distribution. These methods may fall into ecological fallacy and overestimate the safety level of road elements. After deducing the relationship between the difference in operating speed ΔV₈₅ and85(ΔV), the 85^th percentile value of individual speed reduction, this paper recommends 85(ΔV) and speed reduction rate 85(ΔV)R is used to evaluate ramp safety. Point speeds of individual vehicle at freeway diverge area, upper ramp, and lower ramp are collected by radar guns. Safety performance of 37 exit ramps are appraised using three different measures, namely, ΔV₈₅, 85(ΔV), and 85(ΔV)R. The results show that 85(ΔV) is 1.42 to 2.02 times of ΔV₈₅, and that the evaluation result of 85(ΔV)R is between the other two. The measure 85(ΔV)R considers not only individual speed but also the base speed on upstream element, which avoid the pitfalls of ecological fallacy and overestimation possessed by conventional measures. It is a safer and reasonable measure that should be adopted in practice.     

Effect of Cu Co-doping on the magnetism of Zn0.95Co0.05O films

Zn_0.95?x Co_0.05Cu _x O (atomic ratio, x = 0?C8%) thin films are fabricated on Si(111) substrate by reactive magnetron sputtering method. Detailed characterizations indicate that the doped Cu ions substitute the Zn²⁺ ions in ZnO lattice. The doped Cu ions are in +1 and +2 mixture valent state. The ferromagnetism of the Zn_0.95?x Co_0.05Cu _x O film increases gradually with the increase of the Cu⁺ ion concentration till x = 6%, but decreases for higher Cu concentration. Experimental results indicate that the increase of ferromagnetism is not owing to the magnetic contribution of Cu⁺ ions themselves, but owing to the enhancement of magnetic interaction between Co²⁺ ions, which suggests that p-type doping of Cu⁺ ions plays an important role in mediating the ferromagnetic coupling between Co ions.     

Effect of oxygen content on structural and optical properties of single Cu2O film by reactive magnetron sputtering method

Cuprous oxide (Cu₂O) thin films have been deposited on glass substrate by reactive magnetron sputtering method using Cu target and argon oxygen gas atmosphere. Effect of oxygen flow rate on structural and optical properties of thin films has been discussed. The results of X-ray diffraction, ultraviolet-visible spectrophotometry and atomic force micrograph indicated that the condition window for single Cu₂O phase was about 3.8 to 4.4 cm³/min, and the optimum oxygen flow rate was 4.2 cm³/min. The optical band gap E _g of Cu₂O film was determined by using the data of transmittance versus wavelength, and slightly decreased from 2.46 to 2.40 eV with the increase of oxygen flow rate from 3.8 to 4.4 cm³/min. The Cu₂O film formed at the oxygen flow rate of 4.2 cm³/min had an optical band gap of 2.43 eV.     

Purification effects of C2Cl6 on A00 aluminum

The effects of several fluxes on purification, microstructures and properties of A00 aluminum have been studied. The experimental results and analyses indicate that many cracks and large porosities exist in the surface film above the melt purified by C₂Cl₆ and that the film is floc and mostly composed of Al₂O₃ and pure aluminum, which carries many carbon particles and AlCl₃ not fully volatilized. And then over 50% (mass fraction) of the all-melting residue is pure aluminum, which is one of the major reasons for high melting loss. Moreover, because of a mass of gas bubbles and a state of seethe, there are many inclusions which size is under 10 ??m in the microstructure of A00 aluminum purified with C₂Cl₆ or fluxes containing C₂Cl₆. With this purifying method, the aluminum crystal grains are extended along the radius that was observed firstly and the average crystal size of A00 aluminum are about 100?C150 ??m. In addition, small size inclusions have little affected on tensile strength and micro inclusions under 10 ??m have little affected on elongation.     

Study on Oxidation Activity of CuCeZrO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript> Doped with K for Diesel Engine Particles in NO/O<Subscript>2</Subscript>

CuCeZrO_x and KCuCeZrO_x catalysts were synthesized and coated on the blank diesel particulate filter (DPF) substrate and a particulate matter (PM) loading apparatus was used for soot loading. The catalytic performances of soot oxidation were evaluated by temperature programmed combustion (TPC) test and characterization tests were conducted to investigate the physicochemical properties of the catalysts. The reaction mechanism in the oxidation process was analyzed with diffuse reflectance infrared Fourier transform spectroscopy. The results demonstrated that CuCeZrO_x catalyst exhibited high activities of soot oxidation at low temperature and the best results have been attained with Cu_0.9Ce_0.05Zr_0.05O_x over which the maximum soot oxidation rate decreased to 410 °C. Characterization tests have shown that catalysts containing 90% Cu have uniformly distributed grains and small particle sizes, which provide excellent oxidation activity by providing more active sites and forming a good bond between the catalyst and the soot. The low-temperature oxidation activity of soot could be further optimized due to the excellent elevated NO’s conversion rate by partially substituting Cu with K. The maximum particle oxidation rate can be easily realized at such a low temperature as 347°C.